JQH-02 High Speed Lipgloss Filling Machine 80 PCS/MIN with SUS304 Construction and Servo Piston Filler

Scaling a cosmetic brand requires more than just a great formula. It demands manufacturing precision that matches your brand promise. The transition from manual filling to automated mass production is often fraught with challenges such as inconsistent fills, leaky caps, and downtime caused by complex machinery. The JQH-02 Automatic Lipgloss Filling and Capping Machine is engineered to eliminate these obstacles, providing a robust, high-speed solution for manufacturers who refuse to compromise on quality.

This document provides a comprehensive overview of the technology, workflow, and strategic advantages offered by the JQH-02, a machine built for the rigorous demands of modern beauty production.

In cosmetic manufacturing, speed without accuracy leads to waste, and accuracy without speed leads to bottlenecks. The JQH-02 resolves this conflict through its innovative Dual-Station Rotary Architecture. Unlike traditional linear fillers that require long conveyors and constant starts and stops, the JQH-02 utilizes a compact rotary dial. This design allows for simultaneous filling and capping operations, effectively doubling throughput while minimizing the machine's footprint on your factory floor.

Standard machines perform tasks sequentially, which limits maximum speed. The JQH-02 performs filling and capping in parallel. While the first set of bottles is being filled by the servo pistons, the second set is being secured with servo-driven torque capping. This overlap ensures a continuous flow of production, sustaining a rate of 80 pieces per minute without the mechanical stress associated with high-speed linear indexing.

One of the most common pain points in cosmetic packaging is handling irregular bottles and high-viscosity fluids. Square bottles, hexagonal designs, and curved silhouettes often tip or jam on standard conveyor belts. Similarly, thick lipgloss formulas tend to string or drip, creating messy packaging that tarnishes brand image.

The JQH-02 addresses these issues with specialized engineering:

• Custom Puck System: Every bottle type requires a custom-machined puck. These pucks act as stable carriers, holding irregular bottles firmly in place as they rotate through the machine. This ensures that even the most uniquely shaped containers remain perfectly aligned under the filling nozzles and capping heads.
• Servo Piston Filling Technology: Gravity fillers and peristaltic pumps often struggle with thick or particle-heavy suspensions. The JQH-02 uses high-precision servo pistons. This positive displacement method guarantees that a specific volume of product is pushed into the bottle every time, regardless of viscosity changes or temperature fluctuations. The result is a consistent ±0.1 gram accuracy that protects your profit margins by preventing overfilling.
• Vacuum Drip Control: To maintain a pristine appearance, the machine incorporates a vacuum cut-off system. As the nozzle retracts, a precisely timed vacuum pulse pulls back any residual product. This eliminates drips, strings, and the dreaded angel hair effect, ensuring the bottle neck and threads remain clean for capping.

The JQH-02 is designed to transform loose components into shelf-ready products with minimal human intervention. The automated sequence is as follows:

1. Manual Loading onto Conveyor: Operators place empty bottles onto the infeed conveyor belt. This ergonomic design reduces operator fatigue compared to lifting bottles directly into pucks.
2. Automatic Pick and Place: A synchronized robotic arm transfers bottles from the moving belt into the stationary pucks on the rotary table. Sensors ensure that no bottle is moved unless it is properly oriented.
3. Precision Servo Filling: The table indexes to the filling station. Servo-driven pistons descend and dispense the product. The volume is digitally controlled via the HMI touchscreen, allowing for quick adjustments between 1ml and 20ml.
4. Automated Wiper Loading: Immediately following the fill, the machine automatically picks and inserts the inner wiper or plug. This component is essential for wiping excess product off the brush and ensuring a smooth application for the end-user.
5. Automated Cap Loading: Caps are fed via a vibratory bowl sorter or an elevator system. They are oriented correctly and placed onto the bottles, preparing them for the final sealing process.
6. Servo Torque Capping: Unlike pneumatic cappers that apply inconsistent force based on air pressure, the JQH-02 uses a servo motor for capping. This allows for precise torque control. Every cap receives the exact same rotational force, ensuring it is tight enough to prevent leaks but loose enough for the consumer to open easily. This consistency creates a premium sensory experience.
7. Intelligent Auto Rejection: Throughout the process, sensors monitor the presence of caps and the integrity of the fill. Any unit that fails to meet the strict quality criteria is automatically ejected from the line into a dedicated reject bin. This zero-tolerance quality control ensures that only perfect products reach your customers.
8. Automatic Discharging: Finished products are gently pushed out of the pucks onto an outfeed conveyor, ready for the next stage of packaging, such as labeling or cartoning.

Investing in the JQH-02 is a strategic decision for future growth. The machine is designed for rapid changeovers. By swapping the puck sets and adjusting the digital recipes stored in the PLC, manufacturers can pivot their production to accommodate different product lines:

• Liquid Lipstick and Lipgloss: Handle delicate doe-foot applicators and complex tube geometries with ease.
• Mascara: Adapt the machine for thicker, fiber-infused formulas. The system supports wand insertion and brush loading.
• Nail Polish: With optional explosion-proof configurations, the JQH-02 can manage solvent-based lacquers, providing precise volumetric control for volatile substances.

The following table outlines the core technical parameters of the JQH-02, highlighting its industrial-grade capabilities:

We believe that powerful machinery should also be accessible. The JQH-02 features an intuitive HMI touchscreen that allows operators to switch between stored recipes with a single touch. Changeovers are designed to be tool-less whenever possible, reducing downtime between batches. Safety is paramount; the machine is enclosed in stainless steel guarding with safety interlocks that prevent operation when access doors are open.

• Reduced Labor Costs: Automating the filling, wiping, and capping processes significantly reduces the number of personnel required on the line.
• Increased Yield: The ±0.1 gram accuracy and vacuum drip control drastically reduce product giveaway and the need for secondary cleaning operations.
• Enhanced Brand Reputation: Consistent torque capping and clean bottle finishes ensure that every product leaving your facility meets the highest cosmetic standards.
• Future Proofing: The ability to switch between lipgloss, mascara, and nail polish ensures that your production line remains relevant as market trends evolve.

The JQH-02 Automatic Lipgloss Filling and Capping Machine is more than just equipment; it is a strategic asset designed to propel your cosmetic brand forward. By combining high-speed dual-station operation with servo precision and intelligent quality control, it offers a clear path to scaling production without sacrificing the quality that defines your brand.