JQH-02 High Speed Lipgloss Filling Machine 80 PCS/MIN with Servo Piston Filler and SUS304 Construction

In the competitive landscape of cosmetic manufacturing, the ability to scale efficiently separates thriving brands from those struggling to meet demand. The JQH-02 Automatic Lipgloss Filling and Capping Machine is a purpose-engineered solution designed to address the most pressing challenges faced by modern beauty brands. From handling complex irregular bottle geometries to maintaining pharmaceutical-grade precision at high speeds, this machine is built to be the backbone of your production facility.

Many cosmetic innovations come in unique packaging. Hexagonal lipgloss tubes, sculpted liquid lipstick cases, and asymmetrical mascara bottles create significant hurdles for standard filling lines. These containers are prone to tipping, misalignment, and jamming, which leads to downtime and product waste.

The JQH-02 utilizes a Custom Puck Transport System. Each bottle type is assigned a precision-machined puck that acts as its stable carrier throughout the entire process. Whether the bottle is round, square, or completely asymmetrical, it remains locked in position as it travels through the rotary dial. This innovation allows the machine to handle virtually any container shape at speeds of up to 80 pieces per minute without sacrificing stability or accuracy.

The heart of any filling machine is its dosing system. For high-viscosity products like lipgloss, liquid lipstick, and certain types of mascara, traditional filling methods often fall short. Gravity fillers struggle with thick formulas, and peristaltic pumps can introduce air bubbles and inconsistencies.

The JQH-02 is equipped with a Servo Piston Filling System. Unlike pneumatic cylinders, servo motors provide absolute control over the piston's speed and position. This allows for:

• Programmable Flow Profiles: Operators can program the piston to move quickly during the bulk of the fill and slow down near the end. This ramping technique prevents splashing and ensures a clean cut-off.
• Plus Minus 0.1 Gram Accuracy: By controlling the exact stroke length of the piston, the machine achieves exceptional repeatability. This precision protects your profit margins by eliminating overfilling, especially with expensive pigments and glitter suspensions.
• Handling Particulates: The robust piston design is capable of moving formulas containing glitter, fibers, or other abrasive particulates without damaging the product or the machine.

One of the most visible signs of poor manufacturing is a dirty bottle neck. Residual product left on the threads can lead to sticky caps and negative customer experiences. The JQH-02 integrates a Vacuum Level Control System at the nozzle. As the filling head retracts, a precisely timed vacuum pulse pulls back any residual droplet clinging to the nozzle tip. This ensures that every bottle neck is pristine before the cap is applied, maintaining the luxury appearance of your product.

The JQH-02 is more than a filler; it is a complete assembly system that transforms loose components into finished goods ready for the shelf.

Automated Wiper and Brush Loading - After the filling cycle, the machine automatically picks and places inner wipers or plugs. This component is critical for ensuring that the brush applicator draws smoothly and that excess product is wiped clean. Following the wiper insertion, the machine loads the cap, which typically contains the brush applicator, onto the bottle.

Servo Torque Capping - Consistency in capping is a hallmark of quality. Pneumatic cappers are susceptible to fluctuations in air pressure, leading to some caps being too loose and others being too tight or even cross-threaded. The JQH-02 utilizes Servo Capping Technology. By using a servo motor to apply a specific, programmable torque value, every cap receives the exact same rotational force. This ensures a secure, leak-proof seal and provides the consumer with a consistent, premium unboxing experience characterized by a satisfying click.

Intelligent Auto Rejection - Quality control is built into the DNA of the JQH-02. Optical sensors and proximity switches monitor the process at critical stages. If a bottle is missing a cap, if the fill level is incorrect, or if a component is misaligned, the system automatically activates a rejection mechanism. Defective products are gently diverted off the main line into a separate bin, ensuring that only perfect units proceed to packaging.

The beauty industry is defined by rapid trend cycles. A machine that can only produce one type of product is a liability. The JQH-02 is designed for rapid changeovers and multi-product capability.

By simply replacing the custom pucks and selecting a pre-programmed recipe from the touchscreen interface, the machine can be reconfigured for:

• Lipgloss and Liquid Lipstick: Handling doe-foot applicators and complex tube designs.
• Mascara: Managing thicker, fiber-rich formulas and wand insertion.
• Nail Polish: With optional upgrades, the system can be adapted for solvent-based lacquers, featuring explosion-proof components and specialized seals.

This flexibility ensures that your capital investment remains productive and relevant regardless of how market preferences shift.

Built for the rigors of 24/7 industrial operation, the JQH-02 is constructed from high-grade materials and powered by reliable industrial components.

We understand that a machine is only as good as its uptime and the ease with which it can be operated.

User-Friendly Interface - The color HMI touchscreen provides a graphical interface that simplifies operation. Operators can switch between products with a single touch, monitor production statistics in real-time, and receive clear diagnostic alerts if an issue arises.

Tool-Less Changeover - Wherever possible, changeovers are designed to be performed without specialized tools. This minimizes the time required to switch between product runs, increasing your overall equipment effectiveness (OEE).

Comprehensive Safety Guarding - The entire machine is enclosed in stainless steel guarding with safety interlocks. The system will immediately halt operation if a guard door is opened, protecting personnel from moving parts.

Purchasing the JQH-02 is a long-term partnership. We provide end-to-end support to ensure your production goals are met:

• Factory Acceptance Testing (FAT): Before shipment, we test the machine with your actual bottles and formula at our facility.
• On-Site Installation and Training: Our engineers provide on-site commissioning and comprehensive training for your maintenance and operations teams.
• Global Spare Parts Network: We maintain a large inventory of critical spare parts to minimize downtime.
• Remote Diagnostics: Our support team can connect to your machine remotely to troubleshoot issues and provide guidance.