How to Choose Hot Filling Line: 4 Expert Factors Backed by GENICOS Engineering

Selecting the right hot filling line determines product quality, operational efficiency, and profit margins. GENICOS’ ​​JHF Multi-Functional Circulation Type​​ solutions—featured in their industrial catalog—solve viscosity challenges, capacity bottlenecks, and customization needs across cosmetics, pharma, and FMCG sectors. Below are four critical selection factors, validated by their engineered systems.

​​1. Match Nozzle Design to Product Viscosity​​

GENICOS’ nozzle configurations adapt to diverse consistencies:

• ​​Low-Viscosity Liquids​​ (Toners, Serums):
  Opt for ​​6-Nozzle Primer/Cleaning Cream Lines​​ (shown top-right) for precision filling at ≤500cP viscosity.
• ​​Medium-Viscosity Formulas​​ (Lip Balms, Sunsticks):
  Use ​​4-Nozzle Automatic Lines​​ (mid-right) handling 2,000-8,000cP without dripping.
• ​​High-Viscosity Products​​ (Ointments, Creams):
  ​​Gear Pump Lines​​ (bottom-right) manage >10,000cP pastes with ±0.5% volume accuracy.

​​2. Validate Output Speeds Against Demand​​

Avoid over/under-investment by cross-referencing:

• ​​High-Volume Needs​​ (>80,000 units/day):
  GENICOS’ ​​1500rpm systems​​ fill 110,000 bottles/hour (BpH)—ideal for mass-market sunscreens.
• ​​Niche/SKU-Diverse Production​​:
  Modular lines like the ​​4-Nozzle Jar Filler​​ (bottom-left) enable quick changeovers for 20-50ml ↔ 100-250ml sizes.

​​3. Prioritize Volume Customization Flexibility​​

GENICOS machines conquer packaging diversity:

​​4. Demand Integrated Thermal Control​​

Temperature deviations cause product separation or microbial growth. GENICOS’ ​​Circulation Type Technology​​ (catalog headline) ensures:

• ​​Precise Heat Maintenance​​: ±1°C stability for heat-sensitive actives (e.g., Vitamin C serums).
• ​​Rapid Cooling​​: Chilled tunnels integrated post-filling solidify products in ≤90 sec.

​​Why GENICOS Outperforms Competitors​​

• ​​One-Stop Customization​​: From nozzle swaps to PLC upgrades—solutions adapt in ≤48hrs.
• ​​Zero-Contamination Guarantee​​: 316L stainless steel contact surfaces + CIP/SIP systems.
• ​​Global Support​​: 24/7 troubleshooting + on-site commissioning across 50+ countries.