Fully Silicone Lipstick Automatic Filling Machine

1.Overall Framework

1.1 Structural Design

• Safety cover: Aluminum base with chrome-plated steel surface for corrosion resistance.
• Tabletop, electrical cabinet, and doors: SUS stainless steel for durability and hygiene.
• Fixed footstands; detachable material loading station for portability.
• European-standard aluminum profile columns with stainless steel doors.

1.2 Drive Systems

• Dial Drive: Imported U-shaped circular rail technology with 28 anodized silicone molds; servo-controlled platform lifting. Fully sealed dynamic components; double-insulated cooling area.
• Preheating: 2 Leister heaters with adjustable airflow and heat output. Air cylinder-driven lift; handwheel for height adjustment. Timer-controlled heating; digital PID temperature display (with fan speed control).

1.3 Filling & Conveyance

• Filling Machine: 1 x movable dual-nozzle filler (servo-controlled per nozzle, with secondary mixing). 2 x 30L tanks (external cleaning system). Quick-connect piston pumps; ceramic heating for precise temperature control. Electrically heated dual-layer hoses (replaceable inner hose for color changes). Servo-driven piston pump; air cylinder-controlled needle valve; AC motor agitator. PLC-controlled with touchscreen/button interface; dual power supply options.
• Nozzle Control: Air cylinder-driven opening/closing and movement. Heated nozzles; SUS collection tray; air cylinder-controlled material movement.

1.4 Auxiliary Modules

• Reheating: Swiss-imported heating elements; handwheel height adjustment. Touchscreen temperature settings; manual fan control.
• Cooling: Water-circulation system (-20°C max), 8HP compressor, R404A refrigerant. Under-table cooling channels; piped cold air; double-insulated tunnel.
• Discharge & Handling: Industrial module-controlled X/Y movement. 4 x container grippers; servo-driven rotation; air cylinder-powered vacuum system (patented dual-clamp design, adjustable force, 8–17.1mm diameter compatibility). Flexible chain conveyor for mold transfer.
• Tightening: Air cylinder-controlled gripper; servo-driven rotation; torque-controlled dispensing.

2. Electrical Controls

• Key Components:
  • Controller: Mitsubishi FX5U (Japan)
  • Touchscreen: Weinview 10" (Taiwan)
  • Servo Motors: Mitsubishi (Japan)
  • Circular Rail: Italian tech / China-made
  • Cylinders: Airtac (Taiwan/Japan)
  • Temperature Module: Japan
  • Motors: JSCC (Taiwan)

3. Performance Specs

• Applications: Regular, slim, and mini lipsticks.
• Output: 1,000–1,300 pcs/hour (1 operator with robot).
• Utilities:
  • Power: 3-phase 5-wire, 380V/50–60Hz, 23kW max
  • Air: ≥0.6 MBAR pressure

4. Standard Kit

• 1 x Main machine
• 1 x Filling machine
• Molds & Accessories:
  • 112 x Silicone molds
  • 1 set (4 pcs) x Gripper
  • 16 x Regular container bases