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High Speed NBR Sponge Cushion Filling Machine with 48PCS/Min Output and Four Nozzle Servo Filling for Korean Cosmetic Manufacturing

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High Speed NBR Sponge Cushion Filling Machine with 48PCS/Min Output and Four Nozzle Servo Filling for Korean Cosmetic Manufacturing

High Speed NBR Sponge Cushion Filling Machine with 48PCS/Min Output and Four Nozzle Servo Filling for Korean Cosmetic Manufacturing
Product Details:

High Speed NBR Sponge Cushion Filling Machine with 48PCS/Min Output and Four Nozzle Servo Filling for Korean Cosmetic Manufacturing

Description
Production Speed: 48 PCS/Min Tank Capacity: Dual 25L
Filling Volume: 5-20ML Filling Accuracy: ±0.2G
Conveyor Height: 760MM Tank Material: SUS316L Stainless Steel

High Speed NBR Sponge Cushion Compact Filling Machine with 48PCS/Min Output for Korean Cosmetic Manufacturing

Product Introduction

The High Speed NBR Sponge Cushion Compact Filling Machine is an advanced cosmetic production system specially developed for high-density NBR sponge air cushion products. Designed for Korean-style BB cream, CC cream, serum foundation, and moisturizing cushion compact manufacturing, this machine combines high-speed servo filling technology with stable sponge penetration control to achieve consistent cosmetic quality during continuous production.

One of the biggest advantages of this equipment is its stable production capacity of up to 48 pieces per minute, making it highly suitable for medium and large cosmetic OEM/ODM factories supplying fast-growing international beauty markets. Compared with conventional semi-automatic cushion filling equipment, this model provides significantly higher production efficiency while maintaining stable cream saturation performance for dense NBR sponge materials.

The machine adopts a four-nozzle servo-controlled filling system combined with dual heated pressure tanks and intelligent overflow inspection technology. This structure allows cosmetic cream to distribute evenly inside the NBR sponge layer without causing excessive surface overflow or inconsistent foundation absorption.

Built with hygienic SUS316L stainless steel cosmetic-contact components, the equipment fully supports modern cosmetic manufacturing standards for Korea, Japan, Indonesia, Southeast Asia, and South America export markets.


Specialized for High Density NBR Sponge Cushion Production

As premium Korean beauty brands continue upgrading air cushion compact quality, high-density NBR sponge materials are becoming increasingly popular in luxury cushion foundation products.

Compared with traditional sponge materials, NBR sponge provides several cosmetic advantages:

  • Softer foundation release
  • Better elasticity recovery
  • More uniform makeup application
  • Improved hygienic performance
  • Longer product durability
  • Enhanced premium cosmetic texture

However, dense NBR sponge structures are much more difficult to fill efficiently during high-speed cosmetic production.

Standard cushion filling machines often struggle with:

  • Slow sponge penetration
  • Uneven cream saturation
  • Overflow contamination
  • Air bubble accumulation
  • Surface foundation pooling
  • Production instability at high speed

This High Speed NBR Sponge Cushion Compact Filling Machine is specifically engineered to overcome these production limitations while maintaining stable output performance up to 48PCS/min.

The optimized servo filling system controls cosmetic injection pressure and cream flow speed carefully, allowing foundation formulas to penetrate deep into the high-density sponge structure evenly and smoothly.

Even under continuous high-speed operation, the machine maintains stable filling consistency and premium cosmetic appearance quality required by Korean beauty brands and global makeup manufacturers.


Main Features & Advantages

Stable High Speed Production — 48PCS/Min

The equipment is optimized for high-efficiency cushion compact manufacturing with stable production speeds reaching up to 48 pieces per minute.

Compared with traditional low-speed filling systems, this machine helps cosmetic factories achieve:

  • Higher production output
  • Faster order delivery
  • Lower labor cost
  • Improved production efficiency
  • Better factory utilization

The high-speed structure is especially suitable for OEM cosmetic factories handling large-volume cushion compact production orders.


Four Nozzle Servo Filling Technology

The machine adopts four precision filling nozzles controlled by dual independent servo systems.

Each servo motor simultaneously controls two piston filling units, ensuring:

  • Stable cream dispensing
  • Accurate cosmetic dosing
  • Uniform sponge saturation
  • Reduced material waste
  • Better cosmetic consistency

The servo-driven filling structure maintains stable cosmetic performance even during high-speed continuous operation.


Optimized Filling for High Density NBR Sponge

Unlike ordinary cushion compact equipment, this machine is specially optimized for dense NBR sponge filling applications.

The synchronized filling and lifting technology helps achieve:

  • Deep sponge cream penetration
  • Even cosmetic distribution
  • Reduced surface overflow
  • Cleaner compact appearance
  • Better finished product consistency

This becomes particularly important for Korean-style cushion makeup products where smooth makeup pickup and luxury cosmetic presentation are critical.


Dual 25L Heated Mixing Tank System

The machine is equipped with dual-layer 25L heated pressure tanks designed for medium-to-high viscosity cosmetic cream production.

The integrated heating and stirring structure provides:

  • Stable cosmetic temperature control
  • Better cream fluidity
  • Continuous pigment mixing
  • Reduced formula separation
  • Improved foundation consistency

This design is ideal for BB cream, CC cream, liquid foundation, and serum cushion products commonly used in Korean cosmetic manufacturing.


Intelligent Overflow Detection & Positioning

To improve production stability during high-speed operation, the machine integrates overflow inspection and visual positioning systems.

These intelligent functions help:

  • Detect filling abnormalities
  • Minimize cosmetic contamination
  • Improve production consistency
  • Reduce defective product rates

The compact rotary structure also improves operational workflow and production stability.


Working Process

The High Speed NBR Sponge Cushion Compact Filling Machine follows an efficient production workflow optimized for Korean cushion cosmetic manufacturing.

Production process includes:

  1. Manual loading of compact cases with NBR sponge
  2. Automatic rotary positioning
  3. Four nozzle servo cream filling
  4. Surface cream leveling
  5. Overflow inspection
  6. Manual ring loading
  7. Automatic ring positioning
  8. Servo ring pressing
  9. Lid closing
  10. Finished product conveyor output

The synchronized automation structure ensures stable production quality even under continuous high-speed operation.


Technical Parameters

Item Specification
Machine Type High Speed Cushion Filling Machine
Sponge Type High Density NBR Sponge
Filling System Four Nozzle Servo Filling
Production Speed Up to 48 PCS/Min
Tank Capacity Dual 25L Heated Tanks
Tank Material SUS316L Stainless Steel
Filling Volume 5-20ML
Filling Accuracy ±0.2G
Servo System Dual Servo Motor Drive
Ring Pressing Servo Controlled
Conveyor Height 760MM

Suitable Applications

This machine is widely used for:

  • Korean Air Cushion Compact Production
  • BB Cream Cushion Manufacturing
  • CC Cream Compact Filling
  • NBR Sponge Cushion Products
  • Luxury Makeup Cushion Compact
  • Serum Foundation Cushion
  • Cosmetic OEM & ODM Production

Why Choose Our High Speed Cushion Filling Machine?

Modern cosmetic factories require higher production efficiency while maintaining premium cosmetic quality standards.

Our High Speed NBR Sponge Cushion Compact Filling Machine provides:

  • Stable 48PCS/min production capacity
  • Better dense sponge filling performance
  • Improved cosmetic consistency
  • Reduced cream waste
  • Easier cleaning and maintenance
  • Export-standard cosmetic manufacturing quality

The equipment is highly suitable for Korean beauty brands, Japanese cosmetic companies, Southeast Asian OEM factories, and international makeup manufacturers seeking reliable high-speed cushion compact production solutions.


FAQ

Q1: What makes this machine suitable for NBR sponge filling?

The servo-controlled filling system and synchronized cream penetration structure are specifically optimized for high-density NBR sponge cosmetic production.


Q2: What is the actual production capacity?

The machine supports stable production speeds up to approximately 48 pieces per minute depending on cosmetic formula and operational conditions.


Q3: Can the machine handle high-viscosity BB cream formulas?

Yes. The dual heated mixing tanks and servo filling technology are designed for medium-to-high viscosity cosmetic cream products.


Q4: What material is used for cosmetic-contact components?

All cosmetic-contact parts adopt hygienic SUS316L stainless steel construction for safe cosmetic manufacturing.


Q5: Is the machine suitable for OEM cosmetic factories?

Yes. The equipment is ideal for OEM and ODM cosmetic manufacturers producing Korean-style cushion compact products.


Q6: Does the machine include overflow inspection functions?

Yes. The machine integrates overflow detection and visual positioning systems to improve production quality consistency.


After Sales Service

We provide complete technical support including:

  • Free operation training
  • Online technical guidance
  • Lifetime maintenance consultation
  • Overseas commissioning support
  • Spare parts supply
  • Production line integration assistance

Company Information

Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.

Since 2011, GIENI has focused on developing advanced cosmetic production technology for OEM and ODM cosmetic factories worldwide. Our machinery has been exported to Korea, Japan, Indonesia, Southeast Asia, Europe, South America, and more than 50 countries globally.

We are committed to helping cosmetic manufacturers improve automation efficiency, production quality, and international competitiveness through reliable cosmetic machinery solutions.

Contact Details
Shanghai Gieni Industry Co.,Ltd

Contact Person: Miss. Joan.WU

Tel: 8613482060127

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