High Speed NBR Sponge Cushion Filling Machine with Visual Inspection for Korean Cosmetic Production
The High Speed NBR Sponge Cushion Filling Machine is specially designed for OEM and ODM cosmetic factories producing BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and air cushion compact products. This advanced machine is optimized for high-density NBR sponge cosmetic production widely used in Korean beauty packaging and premium makeup manufacturing.
The machine adopts a semi-automatic production structure combined with servo-controlled filling technology, intelligent visual inspection systems, and high-speed compact assembly functions, delivering stable production performance up to 48PCS/min.
Built with SUS304 stainless steel construction and intelligent servo automation technology, the machine is ideal for Korean, Japanese, Indonesian, Southeast Asian, and South American cosmetic factories requiring stable quality, easy operation, and efficient production performance.
Main Features & Advantages
High Speed Production Performance
This Cushion Filling Machine supports stable production output up to 48 pieces per minute, helping cosmetic OEM factories improve manufacturing efficiency while maintaining premium cosmetic quality. The compact rotary structure improves workflow stability and reduces production space requirements.
Optimized for High Density NBR Sponge
The machine is specially designed for high-density NBR sponge cushion compact products requiring stable cream penetration and uniform cosmetic distribution.
Compatible products include:
- BB Cream Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
The servo filling structure ensures cosmetic cream distributes evenly inside dense sponge materials without excessive overflow or uneven saturation.
Manual Sponge & Inner Cup Loading
Operators manually place compact inner cups and NBR sponge materials into the production station.
Advantages include:
- Flexible compact size compatibility
- Easier mold switching
- Better customized production support
- Reduced packaging positioning errors
This structure is highly suitable for OEM and ODM cosmetic factories handling multiple compact designs and short production cycles.
Manual Ring Placement System
The machine adopts manual compact ring placement before automatic pressing operations.
Benefits include:
- Better compatibility for luxury packaging
- Suitable for customized compact structures
- Reduced ring deformation risk
- Improved compact assembly flexibility
Intelligent Visual Inspection System
The machine integrates advanced visual inspection technology capable of detecting:
- Cosmetic overflow
- Blank space inside sponge
- Incorrect cream distribution
- Compact appearance abnormalities
The system also automatically corrects compact ring direction to ensure uniform product orientation before final assembly. This greatly improves finished product consistency and packaging appearance quality.
Servo Filling Technology
Equipped with four servo-driven filling nozzles, the machine provides stable cosmetic dosing performance with high filling precision.
Advantages include:
- Stable cream penetration
- Reduced cosmetic waste
- Improved filling accuracy
- Better cosmetic appearance
- Reduced air bubbles
The filling parameters can be adjusted directly through the touchscreen control system according to different cosmetic formulas.
Dual Smoothing Modes
The machine supports two different cosmetic surface smoothing methods:
Flat Surface Smoothing: Suitable for smooth cream appearance and luxury cosmetic presentation.
Up-Down Patting Smoothing: Suitable for high-viscosity formulas and deeper sponge penetration requirements.
This dual-mode design improves cosmetic surface consistency for different cushion compact formulations.
Intelligent Pressure Detection Ring Pressing
Before compact ring pressing, the machine first performs pressure detection automatically to verify compact positioning conditions. After pressure verification, the system applies reverse-direction pressing force to complete compact sealing safely and evenly.
Benefits include:
- Reduced packaging damage
- Improved ring assembly consistency
- Better compact sealing performance
- Lower defective product rate
Anti Scratch Ring Pushing Structure
The machine adopts protective ring pushing technology specially designed for luxury cosmetic compact packaging.
This structure helps:
- Prevent compact surface scratches
- Protect glossy packaging appearance
- Improve finished product quality
- Reduce packaging damage during assembly
Suitable Products
The machine is suitable for:
- BB Cream Air Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
- Korean Air Cushion Products
Especially suitable for high-density NBR sponge cosmetic compact production requiring stable cream penetration and uniform formula distribution.
Technical Parameters
| Item |
Specification |
| Machine Model |
JQR-04N |
| Production Capacity |
Up to 48 PCS/Min |
| Filling System |
Four Nozzle Servo Filling |
| Filling Volume |
5-20ML |
| Filling Precision |
±0.2G |
| Air Pressure |
0.5-0.8MPA |
| Voltage |
1P 220V |
| Material Tank |
Dual 25L Heated Tanks |
| Machine Material |
SUS304 Stainless Steel |
| Sponge Type |
High Density NBR Sponge |
Why Choose Our Cushion Filling Machine?
Our High Speed NBR Sponge Cushion Filling Machine is specifically developed for cosmetic manufacturers producing premium Korean-style air cushion products.
Compared with traditional cushion compact equipment, this machine provides:
- Stable 48PCS/min production speed
- Better NBR sponge compatibility
- Improved cosmetic appearance
- Intelligent visual quality inspection
- Flexible manual compact loading
- Reduced packaging damage
- Easier production switching
- Higher cosmetic consistency
GIENI has exported cosmetic machinery to more than 50 countries worldwide and provides complete technical support for cosmetic OEM and ODM factories.
Applications for OEM / ODM Cosmetic Factories
This machine is widely used in:
- Korean cushion makeup manufacturing
- Japanese cosmetic factories
- Indonesia beauty OEM production
- Southeast Asia cosmetic filling companies
- South America makeup packaging factories
- Luxury cushion compact production
Optional Functions
- Automatic lid feeding
- Heating tank system
- Pressurizing filling system
- Robotic loading integration
- Conveyor connection system
- Automatic labeling line
- Cartoning machine integration
Frequently Asked Questions
Q1: Is this machine suitable for high-density NBR sponge products?
Yes. The machine is specially optimized for dense NBR sponge cushion compact production requiring stable cream penetration and uniform cosmetic distribution.
Q2: What cosmetic formulas can the machine fill?
The machine is suitable for BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and moisturizing cushion makeup products.
Q3: What is the production capacity?
The machine supports stable production speeds up to 48 pieces per minute depending on cosmetic formula characteristics and operational conditions.
Q4: What visual inspection functions are included?
The machine can detect cosmetic overflow, blank space, filling abnormalities, and automatically correct compact ring direction.
Q5: Why does the machine use pressure detection before ring pressing?
Pressure detection helps verify compact positioning before pressing, reducing packaging deformation and improving compact assembly consistency.
Q6: Does the machine protect cosmetic packaging appearance?
Yes. The machine adopts anti scratch ring pushing structures to avoid compact surface damage during assembly operations.
After Sales Service
We provide complete after-sales support including:
- Free operation training
- Online technical support
- Lifetime maintenance guidance
- Overseas commissioning service
- Remote troubleshooting assistance
- Spare parts support
Company Information
Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.
Since 2011, GIENI has focused on developing advanced cosmetic production equipment for OEM and ODM cosmetic factories worldwide. Our machinery has been exported to Korea, Japan, Indonesia, USA, Mexico, UAE, Turkey, South America, and more than 50 countries globally.
We are committed to providing reliable, intelligent, and high-efficiency cosmetic machinery solutions for modern cosmetic manufacturing industries.
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