Intelligent Cushion Filling Machine with Visual Overflow Detection, Ring Direction Correction for High-Density NBR Sponge Cosmetic Production

The Intelligent Cushion Filling Machine with Visual Overflow Detection is specially developed for Korean-style air cushion compact manufacturing requiring higher cosmetic appearance consistency and advanced quality inspection performance. Designed for OEM and ODM cosmetic factories, this machine is highly suitable for BB cream, CC cream, liquid foundation, concealer cream, and cream blush cushion production using high-density NBR sponge materials.

Unlike conventional cushion compact equipment, this advanced system integrates visual overflow inspection, blank space detection, and automatic ring direction correction technology to improve cosmetic quality control during high-speed production. The machine supports stable output up to 48PCS/min while maintaining accurate cream distribution and uniform compact appearance.

The equipment adopts a four-nozzle servo filling structure combined with intelligent visual positioning systems, ensuring stable sponge penetration, reduced cosmetic defects, and more consistent finished product alignment. Built with SUS304 stainless steel construction and modular cosmetic assembly technology, the machine is highly suitable for Korean, Japanese, Southeast Asian, and South American cosmetic factories requiring premium production standards and reliable long-term operation.

The machine integrates advanced visual inspection technology capable of detecting cosmetic overflow during the filling process automatically.

The system helps:

• Reduce defective products

• Improve compact appearance consistency

• Minimize cosmetic contamination

• Maintain cleaner packaging surfaces

This function is especially important for premium Korean cushion compact products requiring luxury cosmetic presentation.

During sponge filling operations, the visual inspection system automatically identifies insufficient cream distribution areas inside the compact sponge structure.

Advantages include:

• Better cosmetic saturation consistency

• Reduced uneven filling

• Improved foundation appearance

• More stable product quality

The system is specially optimized for high-density NBR sponge cushion products requiring precise cream penetration.

The machine automatically detects compact ring orientation through visual positioning systems and corrects ring direction before final pressing operations.

Benefits include:

• Uniform compact alignment

• Improved packaging consistency

• Better downstream cartoning compatibility

• Reduced assembly errors

This greatly improves overall cosmetic production quality and final packaging appearance.

The equipment adopts four servo-driven filling nozzles designed for medium and high viscosity cosmetic formulas.

Suitable products include:

• BB Cream Cushion

• CC Cream Compact

• Liquid Foundation Cushion

• Concealer Cream Compact

• Cream Blush Cushion

The servo filling system ensures stable cosmetic dosing while minimizing overflow and sponge saturation inconsistencies.

The machine is specially designed for high-density NBR sponge cushion production widely used in Korean beauty packaging.

The synchronized filling structure helps achieve:

• Uniform cream penetration

• Better cosmetic distribution

• Reduced air bubbles

• Cleaner compact appearance

This improves cosmetic pickup performance and finished product quality.

Suitable for smooth cosmetic surface finishing and luxury compact presentation.

Suitable for high-viscosity formulas requiring deeper sponge penetration and improved cream leveling performance.

The machine supports stable production output up to 48 pieces per minute, helping cosmetic OEM factories improve manufacturing efficiency while maintaining stable cosmetic quality standards.

The compact rotary structure also improves production workflow and reduces equipment footprint.

The machine is suitable for:

• Air Cushion BB Cream

• CC Cream Compact

• Liquid Foundation Cushion

• Concealer Cream Compact

• Cream Blush Cushion

• Moisturizing Cushion Makeup

• Korean Air Cushion Products

Especially suitable for high-density NBR sponge cosmetic compact production requiring stable cream penetration and uniform cosmetic distribution.

Compared with conventional cushion compact equipment, our Intelligent Cushion Filling Machine provides:

• Advanced visual overflow inspection

• Automatic blank space detection

• Ring direction correction technology

• Stable 48PCS/min production

• Better NBR sponge compatibility

• Improved cosmetic appearance consistency

• Reduced defective product rates

• Easier production quality control

The machine is specially designed for cosmetic OEM and ODM factories producing premium Korean-style air cushion products for global beauty markets.

This machine is widely used in:

• Korean cushion makeup production

• Japanese cosmetic factories

• Indonesia cosmetic OEM manufacturing

• Southeast Asia beauty production lines

• South America cosmetic filling factories

• Luxury cushion compact packaging production

• Automatic lid feeding

• Heating and mixing system

• Pressurizing filling system

• Automatic labeling connection

• Conveyor system integration

• Cartoning machine connection

• Robotic loading system

The machine supports visual overflow detection, blank space inspection, and automatic compact ring direction correction.

Yes. The filling structure is specially optimized for dense NBR sponge cosmetic compact production.

Suitable for BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and moisturizing cushion makeup products.

The machine supports stable production speeds up to 48 pieces per minute depending on formula characteristics and production conditions.

Uniform ring orientation improves packaging consistency, downstream automation compatibility, and finished cosmetic appearance quality.

Yes. The servo filling system and heated tank structure are suitable for medium and high viscosity cosmetic cream formulas.

We provide complete technical support including:

• Free operation training

• Online technical guidance

• Lifetime maintenance support

• Overseas commissioning service

• Spare parts assistance

• Remote troubleshooting support

Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.

Since 2011, GIENI has focused on developing advanced cosmetic production technology for OEM and ODM cosmetic factories worldwide. Our equipment has been exported to Korea, Japan, Indonesia, USA, Mexico, UAE, Turkey, South America, and more than 50 countries globally.

We are committed to providing reliable, intelligent, and high-efficiency cosmetic machinery solutions for modern cosmetic manufacturing industries.