Intelligent Vision Inspection Cushion Filling Machine with Automatic Ring Alignment for High-Density NBR Sponge Cosmetic Production
The Intelligent Vision Inspection Cushion Filling Machine is specially developed for premium Korean air cushion compact manufacturing requiring advanced cosmetic quality control and stable compact assembly consistency. Designed for OEM and ODM cosmetic factories, this machine is widely used for BB cream, CC cream, liquid foundation, concealer cream, and cream blush cushion products using high-density NBR sponge materials.
Unlike conventional cushion filling equipment, this advanced system integrates intelligent visual inspection technology capable of detecting cosmetic blank space, material overflow, and compact assembly abnormalities automatically during production. At the same time, the machine automatically corrects compact ring direction to ensure all products maintain uniform placement orientation and consistent packaging appearance.
The machine combines high-speed servo filling systems with intelligent compact inspection functions, supporting stable production speeds up to 48PCS/min while maintaining premium cosmetic appearance quality and improved manufacturing consistency.
Built with SUS304 stainless steel construction and intelligent automation systems, the equipment is highly suitable for cosmetic factories in Korea, Japan, Indonesia, Southeast Asia, and South America requiring advanced cosmetic inspection capability and stable long-term production performance.
Main Features & Advantages
Intelligent Visual Detection System
The machine integrates advanced visual inspection technology specially designed for cushion compact cosmetic manufacturing. The inspection system automatically detects:
- Sponge blank space
- Cosmetic overflow
- Uneven cream distribution
- Compact assembly abnormalities
- Ring direction inconsistency
This intelligent structure significantly improves cosmetic appearance consistency during high-speed production.
Automatic Blank Space Inspection
During filling operations, the visual system automatically identifies insufficient cosmetic saturation areas inside the sponge structure.
Advantages include:
- Better cream penetration consistency
- More stable sponge saturation
- Reduced uneven filling
- Improved compact appearance
- Higher finished product quality
This function is especially important for high-density NBR sponge cushion compact products requiring uniform foundation distribution.
Cosmetic Overflow Detection
The machine automatically monitors cosmetic overflow conditions throughout the filling and compact assembly process.
Benefits include:
- Cleaner compact surfaces
- Reduced contamination risk
- Lower defective product rates
- Better luxury cosmetic presentation
- Improved quality control efficiency
This allows cosmetic manufacturers to maintain premium Korean beauty packaging standards for international markets.
Automatic Ring Direction Correction
The visual positioning system automatically detects compact ring orientation and corrects ring direction before final compact assembly.
This intelligent correction structure helps:
- Maintain uniform product placement
- Improve compact appearance consistency
- Enhance downstream packaging compatibility
- Reduce manual alignment errors
- Improve assembly efficiency
Uniform compact orientation is particularly important for luxury cushion compact products and automatic packaging lines.
High Speed Cushion Compact Production
The machine supports stable production output up to 48 pieces per minute while maintaining accurate cosmetic inspection and stable compact assembly quality. The rotary compact structure improves production efficiency while reducing equipment footprint inside cosmetic manufacturing workshops.
Four Nozzle Servo Filling System
The equipment adopts four independent servo-driven filling nozzles designed for medium and high viscosity cosmetic formulas.
Suitable cosmetic products include:
- BB Cream Cushion
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Moisturizing Cushion Makeup
The servo filling system ensures stable cream penetration inside high-density NBR sponge materials while minimizing overflow contamination and cosmetic inconsistency.
Optimized for High Density NBR Sponge
The machine is specially engineered for dense NBR sponge cushion compact production widely used in Korean beauty packaging.
The synchronized filling structure helps achieve:
- Uniform cosmetic distribution
- Better sponge absorption
- Reduced air bubbles
- Cleaner compact appearance
- Improved makeup pickup performance
This helps cosmetic OEM factories improve product quality consistency for global beauty markets.
Dual Cosmetic Surface Smoothing Modes
The machine supports two cosmetic surface finishing methods according to different formula requirements.
Flat Surface Smoothing: Suitable for smooth cosmetic appearance and luxury compact presentation.
Up-Down Patting Smoothing: Suitable for high-viscosity formulas requiring deeper sponge penetration and improved cream leveling performance.
Suitable Products
The machine is suitable for:
- Air Cushion BB Cream
- CC Cream Compact
- Liquid Foundation Cushion
- Concealer Cream Compact
- Cream Blush Cushion
- Korean Cushion Makeup
- Moisturizing Cushion Products
Especially suitable for high-density NBR sponge cosmetic compact production requiring intelligent visual inspection and stable cosmetic distribution performance.
Technical Parameters
| Item |
Specification |
| Machine Type |
Intelligent Cushion Filling Machine |
| Production Capacity |
Up to 48 PCS/Min |
| Filling System |
Four Nozzle Servo Filling |
| Inspection Function |
Vision Inspection System |
| Filling Volume |
5-20ML |
| Filling Precision |
±0.2G |
| Sponge Type |
High Density NBR Sponge |
| Material Tank |
Dual 25L Heated Tanks |
| Voltage |
1P 220V |
| Air Pressure |
0.5-0.8MPA |
| Machine Material |
SUS304 Stainless Steel |
Why Choose Our Cushion Filling Machine?
Compared with conventional cushion compact production equipment, our Intelligent Vision Inspection Cushion Filling Machine provides:
- Automatic blank space detection
- Cosmetic overflow inspection
- Ring direction correction technology
- Better compact placement consistency
- Reduced defective production rates
- Stable 48PCS/min production capacity
- Improved NBR sponge compatibility
- Advanced cosmetic quality inspection
The machine is highly suitable for cosmetic OEM and ODM factories producing premium Korean-style cushion compact products for international beauty markets.
Applications for OEM / ODM Cosmetic Factories
This machine is widely used in:
- Korean air cushion compact production
- Japanese cosmetic factories
- Indonesia cosmetic OEM manufacturing
- Southeast Asia beauty production lines
- South America cosmetic filling factories
- Luxury compact assembly production
Optional Functions
- Automatic lid feeding
- Heating and mixing system
- Pressurizing filling system
- Conveyor system integration
- Automatic labeling connection
- Cartoning machine integration
- Robotic loading system
FAQ
Q1: What visual inspection functions are included?
The machine supports sponge blank space detection, cosmetic overflow inspection, compact appearance monitoring, and automatic ring direction correction.
Q2: Why is automatic ring direction correction important?
Uniform ring orientation improves cosmetic appearance consistency and enhances compatibility with downstream packaging automation systems.
Q3: Is the machine suitable for high-density NBR sponge products?
Yes. The machine is specially optimized for dense NBR sponge cushion compact production.
Q4: What cosmetic formulas can the machine handle?
Suitable for BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and moisturizing cushion makeup products.
Q5: What is the production speed?
The machine supports stable production speeds up to 48 pieces per minute depending on cosmetic formula and production conditions.
Q6: Does the machine help reduce cosmetic defects?
Yes. The intelligent vision inspection system automatically identifies cosmetic abnormalities and improves overall production quality consistency.
After Sales Service
We provide complete after-sales support including:
- Free machine operation training
- Online technical guidance
- Lifetime maintenance support
- Overseas commissioning service
- Remote troubleshooting assistance
- Spare parts support
Company Information
Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling equipment, packaging systems, and intelligent automation solutions for global beauty manufacturers.
Since 2011, GIENI has focused on developing advanced cosmetic production equipment for OEM and ODM cosmetic factories worldwide. Our machinery has been exported to Korea, Japan, Indonesia, USA, Mexico, UAE, Turkey, South America, and more than 50 countries globally.
We are committed to providing reliable, intelligent, and high-efficiency cosmetic machinery solutions for modern cosmetic manufacturing industries.
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